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Synthetic Teak Decking

Teak Decks on boats are a luxury these days. Many years ago Teak Decks for boats were the norm. The teak was laid on the deck frames and then caulking was used to seal the gap between the planks. Nowadays with composite construction teak decking is now a symbol of a good quality boat not a form of construction.

Teak Decks on boats are very expensive in both materials and labor. A quick estimate for a custom marine teak deck is $150-175 per square foot for the top end.


If you like the look and feel of a teak deck then you may want to look at the many Man made teak deck alternatives which are cropping up on the market. Synthetic faux or fake teak decking material is becoming much more prevalent appearing on mega yachts, cruise liners, production boats and now DIY owners .

There are 3 main reasons, when looking to replace or add teak decks, to consider synthetic man made teak deck alternatives. First is cost then the availability of Teak, and finally if you are looking to be environmentally conscious. In some parts of the world there is a shortage or ban on teak imports.

Sponsored by Nuteak

nuteak synthetic teak

Synthetic Decking & Flooring

The advantage of modern synthetic, faux teak deck, or fake teak deck alternatives are.

Ease of installation Due to flexibility of the 5mm flexible strips
Material cost Real teak is expensive
Labor cost Ease of installation greatly reduces labor costs, plus no machinery needed
Color retention;  Teak fades from golden brown to silver after only a few months.
Non skid properties of these composite decking materials are good The rough wood like finish is applied by sanding the finished product with 40 grit sandpaper

One of the negatives of composite marine decking is the surface temperature. Being a plastic compound the synthetic teak alternatives absorb heat and darker colors absorb more. The resulting temperatures can be  similar to a little warmer than teak, so in very high temps they can be hot to walk on in bare feet. Picking a lighter color helps this.



Manufacturers of synthetic teak decking


  Synthetic Deck Manufacturers  
  Marine Deck 2000  
  Flexiteek  
  NuTeak  
  PlasDECK  
  Conclusion  


Marine Deck 2000  


marine deck 200 sherakan

Cork Decking is one replacement for boats teak decks. Here is an example of Marine Deck 2000 on the mega yacht Sherakhan. Production boats include the Etap 46 use Marine Deck 2000.

Cheaper and easier to install Marine Deck is made from Cork, taking advantage of a greener product one that does not kill trees as it is formed from the bark which grows back. The cork is granulated and mixed with a urethane as a binder. A UV inhibitor is also added, before the mixture is cured in 20 ton presses.

There are many new products on the market which are a substitute for Teak decks. Most of them are synthetic PVC like products. Teak is a very expensive option for a deck and these alternatives save in material and labor costs. Marine Deck composite deck is flexible and easy to cut.

 

Marine Deck 2000 is produced in normal, narrow, margin and king plank widths. The planks are 74 inches long. You can coat the cork with a finishing product, but its best left bare. The bare surface is better for traction and grip as well as cooler.

 

Marine Deck 2000 features

 

color looks like cork, but close to teak
thickness 9mm
thermal cooler to touch than teak
flexible yes
finish best left bare
care Soap and water household cleaners (no chemicals)
cutting razor knife
staining surface can be sanded
   


Flexiteek



Flexiteek is a composite PVC based marine decking system with a surprising similarity to teak.

Flexiteek Material Properties (Swedish PVC Product)

Flexiteek is the Patent Holder for PVC synthetic decking. Flexiteek manufacturers the NuTeak product as is an exclusive product fro NuTeak for North America.

 

flexiteek

 

Four Winns (shown left), and Regal are among the production cruisers using Flexiteek.

 

Flexiteek comes as flexible synthetic planking of continuous length, with integral caulking strip in black or white and slightly larger border planking. The planking is curved by rising its temperature slightly, whilst curving. A sunny day is sufficient, with tighter bends being induced with a hot airgun.

planks are 9.5 meters long with 45 or 60mm strips in various plank widths.

 


 

Flexiteek features;

 

 

color teak appearance
thickness 5mm
thermal warm like teak
flexible A hairdryer will add flexibility
finish No finish required
care soap and water
cutting razor knife or Stanley knife
staining stains can be removed by sanding
issues too much glue can cause bubbling due to out gassing

Installation;

flexiteek install


Typically patterns are made of the deck required. These are then sent to a Flexiteek distributor where the panels are made. The panels are made from the Flexiteek planks heat welded or glued together.

Professional installation is recommend.


 

nuteak synthetic teak



Used Boat Equipment


NuTeak

NuTeak is a PVC synthetic decking material made under License, with respect to the Flexiteek patent, but it has its own properties and individual look. You could call NuTeak the 3d generation as it addresses some of the issues associated with PVC decking.

 

NuTeak has a lighter color in its original form, than other PVC materials. PVC synthetic materials darken with age. NuTeak decided to produce a lighter color material, so that in its aged condition the final product is closer to a natural teak. It has been a criticism of the first PVC decking materials that they got too dark, which is the opposite to teak, which actually gets lighter with age.

 

This stuff really looks like teak. I gave a sample to a Boat Carpenter and after his first quick look he was amazed that is was PVC.

 

 

Nuteak surface

The image show how the surface has a grain to it that looks like wood and the surface is a bit furry like a rough finish of wood. This image show 2 samples of the double plank material, just lightly pushed together and holding fine. I am told to just leave the finish as it is.

 

 

NuTeak powerboat aft

 

The next change NuTeak made is the tongue & Groove joint.

 

 

The tongue & groove joint is designed for ease of alignment which makes for easy application.

 

 

Taking two samples and pushing them together the tongue & groove joint came together very easily and no forcing was required.

 

Since NuTeak is easy to join and easy to handle it makes sense that installation is easy. A sharp knife is all that is required to cut and no heavy lumber machinery is needed.

 


Nuteak

 

color Light teak appearance
thickness 5mm
thermal warm like teak
Joints Tongue & groove
finish No finish required
care soap and water
cutting razor knife or Stanley knife
staining stains can be removed by sanding
issues too much glue can cause bubbling due to out gassing

 

 

 

NuTeak has 2 main types


The Rigid; is a wood and PVC composite material. The 2" (50mm) planks come with Black or White caulking strips. The tongue and groove system provides easy installation that makes an average handyman look like a professional craftsman. The under lying planks in the photo are just dry laid next to each other. Rigid Material


The Flexible; material comes in 1.77", 2.36", and 2.95" wide planks.

 

They also come in double plank profiles for easy and quick progress of your project (seen in images above). Their flexibility make it very easy to work with.

 

NuTeak

Apart from professional and DIY installation NuTeak also provides kits.

 

North American distributors for NuTeak include Florida, California, Illinois, Canada, Venezuela, and Argentina

 


 

PlasDECK

 

 

All PlasDECK material is extruded in the USA in the Akron, Ohio area. Akron is the polymer capital of the world. PlasDECK is the only synthetic teak decking that’s made in the USA.


plasdeckPlasDECK is made of specially formulated flexible PVC. This durable material contains non-migrating plasticizers, the highest UV protection, and anti-fungal agents to ensure that PlasDECK will look great for a very long time. PlasDECK has no wood or cork content which would deteriorate over time.

 

 

How is PlasDECK attached to my boat deck?

We sell and recommend a very effective one-part urethane glue. This glue is applied to the deck and spread with a trowel. Then the PlasDECK is laid in place and smoothed out with a roller.

 

 

PlasDECK has an textured underside.

 

 

 

PlasDECK edgePlasDECK material has a shiplap edge for ease of use and was designed with the Do-It-Yourselfer in mind.

The material comes in rolls 6” wide and 32’ long (16 square feet, 1.5 square meters). The caulking can be black or white. There are edge pieces and other details that help form edges and finish the desired shape. There is even a peel and stick option. 

 

Color Wood color
Thickness 1/4 inch 6.35mm
Thermal Similar to teak, i.e. to hot to walk barefoot on in 90 plus degrees
Flexible Yes
Finish Rough wood like finish
Care Soap and brush. Stubborn stains can be sanded with 40 grip sandpaper. Otherwise treat like teak.
   

 

There are three ways to install PlasDECK  
Do-It-Yourself Buy material and install yourself
DIY Pre-Made Mats Make patterns and install custom panels from PlasDECK
Professional Installer Have a local PlasDECK installer do the job
   


 

 

plasdeck installTo see how PlasDECK gets installed look at this PlasDECK installation video.

 

 

Installation; PlasDECK has a good set of instructions to follow with a list of tools you will need. Although this is a mini teak deck install the time and effort is much simpler due to the ease of cutting of the material.

 

Video Travis Tea "TT Custom Marine"

this video (you will have to watch several minutes before you get to PlasDECK) shows a PlasDECK installation where the decking is not glued down but looks like a carpeted fit.

 

 


Used Boat Equipment



Conclusion

With material costs and environmental concerns, plus ease of installation, these synthetic teak deck alternatives are worth considering.

 


chris craft 25 launch plsdeck teak deckingHere is an example of a professional installation. This is a friend of mines  "Chris Craft 25 launch" showing the deck installation by Unique Teak.

 

 

Andy is very happy choosing synthetic, over real wood, and the cost and speed of installation played a big part in his decision. The second was maintenance where he can just leave the deck, whereas teak, he would have had to take extra care and spills would prove problematic.

 



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Synthetic Floors Boards


World panel make Teak & Holly synthetic teak flooring alternatives. MarineLam is sold in sheets like plywood and Lonseal is a veneer sold in 6 inch widths. the composite marine decking material is very resilient and will stand heavy items being dropped on the them, where real wood would have been damaged.

MarineLam

world panel synthetic floorboards
MarineLam Flooring Laminate
 
MarineLam faux composite marine Flooring is available in 4 x 10 sheets in the following color options Sheet Size: 4' wide x 10' long, $169.20/panel



Lonseal

 world panel lonseal 2mm rolls of veneer
Roll Width: 6ft (1830mm)
Roll Length: 60ft (18m) Sold by the linear yard.
Thickness: 80 mil (2.0mm)


available through World Panel




NuTeak Interior

C-Flor synthetic flooring is used by many manufacturers like Ocean Yachts, Sea Ray, Donzi, Hatteras, Chaparral, and Viking.

nuteak Cherry & HollyNuteak mahoganynuteak teak & Holly

This material is a PVC laminate and is 2mm thick and comes in the above 3 looks; Teak & Holly, Cherry & Holly and Mahogany. The samples I have are very flexible so can be used on a curved surface within limitations. The laminate is intended to be glued onto an existing floor or substrate.

C-Flor has a 15 year warranty


TrueDeck Woodbeam




If you have a pier or dock with wood timbers that need to be replaced every 5 years or buckle under the sun as they dry out,true harbor woodbeam True Harbor has an alternative.

Another product from True Harbors line is TrueDeck Woodbeam a synthetic panel, 2ft x 4ft and @ $6 a sq. ft. The composite marine panels resemble traditional docks planking, and is aimed at the buyer who is looking for the same look as his wood planked dock, but less maintenance.



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Used Boat Equipment
Used Boat Parts

nuteak synthetic teak

 

 

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